Unmanned automation or the road to the future must be the way to make manufacturing easier in Hangzhou
[Text|Gan Qin] "Machine substitution", "Smart Factory", "Industry 4.0"... The technological revolution in the field of equipment manufacturing is booming and is constantly bringing new opportunities and impacts to the industry.
The industry believes that with the integration and development of Internet technology, Internet of Things technology, and automation technology, the boundaries between automated control systems and management information systems will become increasingly blurred, along with the operational management, production management, and process control of the equipment manufacturing industry. Integration into one will promote the automation and intelligence of the system.
Hangzhou Zhongwei Optoelectronic Technology Co., Ltd. (hereinafter referred to as “Hangzhou Zhongweiâ€), which started with semiconductor lighting laboratory standard testing equipment, has successfully transformed into a professional semiconductor lighting intelligent manufacturing equipment provider, from the initial stand-alone equipment to 2007. The beginning of the automation equipment released the world's first fully automated production line of LED bulbs in 2012.
Hangzhou Zhongwei focuses on the intensive cultivation of the semiconductor lighting intelligent manufacturing equipment industry. It always insists on the continuous innovation of semiconductor lighting equipment with the thinking of change, and practices the corporate vision of “making manufacturing simpleâ€. Today, Hangzhou Zhongwei has become a semiconductor lighting industry. The leader of 4.0.
Jiao Zhongxiang, deputy general manager of Hangzhou Zhongwei, said that Hangzhou Zhongwei has experienced three stages of development. Among them, the first stage is to do standard testing instruments, the second stage is to realize the popularization and application of domestic automation equipment, and the third stage is now The ongoing research on high intelligence and automation equipment is expected to open a new era for China's semiconductor lighting industry 4.0.
In June of this year, Hangzhou Zhongwei launched 4 automatic equipments, including ZWL-A1200 distributed LED lamp intelligent production line, ZWL-TA1200 LED lamp fully automatic aging detection integrated line, ZWL-TH105 automatic placement machine, ZWL -T800 automatic T tube coating machine.
According to Jiao Genxiang, the above-mentioned products have a common point in the manufacture of core production modules. The first is to realize machine substitution, that is, to replace many people with machines to complete many actions. Secondly, process control can be realized, that is, instead of manual process quality management, information integration is realized through intelligent equipment to achieve strict control of product quality.
In addition, Jiao Genxiang said that from the application-side enterprises' investment in automation equipment, the industry is also changing. Enterprises that have invested in fully automated production lines have concentrated on large enterprises with sales scales of hundreds of millions, such as Sunshine Lighting and Lidaxin. At present, with the rising labor costs and management costs, SMEs have begun to fully automate. In the production line, Jiao Genxiang believes that automation and intelligent equipment are important guarantees for the continued vigorous development of this industry in the future. The degree of automation and intelligence is an important indicator of the maturity of the industry.
Not only that, but Jiao Genxiang further pointed out that in the future, intelligent manufacturing through the Internet and intelligent manufacturing technology, making the equipment truly unmanned and fully automated and intelligent is the ultimate goal of future industry development, but for now, to achieve unmanned control There are still some bottlenecks. "With the continuous improvement of the lighting products themselves and the advancement of the process, some steps cannot be completely operated by the machine or the cost will be high, so there are certain variables."
Hangzhou Zhongwei product introduction:
1. High efficiency, monthly production capacity of production line >600,000 (22 hours per day); only 7-8 workers are required, and the stability and consistency of product quality are effectively ensured;
2, unique flexible line design, stop production is not stopped 3, compatible upgrade: intelligent production line at any process site to generate changes, can be redundantly upgraded.
4. Introduce intelligent image recognition technology instead of manual visual inspection or mechanical positioning.
Features:
1. High production efficiency: the full load capacity is 1200 bulbs, and the detection efficiency can reach 1200/hour;
2, high-precision automatic test system: using the integrated sphere measurement method, automatic light color detection of the product, to ensure the accuracy of the product light color electrical parameter test, can test various parameters 3, unique sub-bin technology: according to the set points BIN requirements, automatic digital display sub-BIN classification.
Features:
1. High patch efficiency: the best speed can reach Max.20K/H;
2, a wide range of patches: 0805 ~ 3014, 2835, 3020, 3528, 5050, 5730 and other flat LED, resistors, capacitors, IC
3, bulk material placement, optional vibration plate loading module, effectively saving raw material costs;
4, omnidirectional image positioning, automatic image recognition and positioning system, automatic mark point positioning, automatic identification of devices and posture correction, to achieve accurate placement of various forms;
5, automatic replacement nozzle design, nozzle can be automatically replaced, support a variety of placement devices;
6, the feeder Feida can be expanded, up to 20;
7, fully automatic connection, optional automatic connection module, automatic connection between brush solder paste table and reflow soldering 8, independent core algorithm software, the strongest path optimization, intelligent and efficient placement.
Features:
1. Scope of application: 600-1500mmT tube lamp;
2. High productivity and efficiency: double-station lamp conveying mechanism, no need to stop refueling, multiplication of production capacity;
3. Capacity: 800 pieces / hour;
4, high degree of automation, using automatic feeding system, saving labor costs (1-2 people);
5. The rubber head is controlled separately, the glue output is controlled accurately, the glue is evenly distributed, the glue is clean, no wire drawing, no leakage;
6, product qualification rate: greater than 99.5%.
The industry believes that with the integration and development of Internet technology, Internet of Things technology, and automation technology, the boundaries between automated control systems and management information systems will become increasingly blurred, along with the operational management, production management, and process control of the equipment manufacturing industry. Integration into one will promote the automation and intelligence of the system.
Hangzhou Zhongwei Optoelectronic Technology Co., Ltd. (hereinafter referred to as “Hangzhou Zhongweiâ€), which started with semiconductor lighting laboratory standard testing equipment, has successfully transformed into a professional semiconductor lighting intelligent manufacturing equipment provider, from the initial stand-alone equipment to 2007. The beginning of the automation equipment released the world's first fully automated production line of LED bulbs in 2012.
Hangzhou Zhongwei focuses on the intensive cultivation of the semiconductor lighting intelligent manufacturing equipment industry. It always insists on the continuous innovation of semiconductor lighting equipment with the thinking of change, and practices the corporate vision of “making manufacturing simpleâ€. Today, Hangzhou Zhongwei has become a semiconductor lighting industry. The leader of 4.0.
Jiao Zhongxiang, deputy general manager of Hangzhou Zhongwei, said that Hangzhou Zhongwei has experienced three stages of development. Among them, the first stage is to do standard testing instruments, the second stage is to realize the popularization and application of domestic automation equipment, and the third stage is now The ongoing research on high intelligence and automation equipment is expected to open a new era for China's semiconductor lighting industry 4.0.
In June of this year, Hangzhou Zhongwei launched 4 automatic equipments, including ZWL-A1200 distributed LED lamp intelligent production line, ZWL-TA1200 LED lamp fully automatic aging detection integrated line, ZWL-TH105 automatic placement machine, ZWL -T800 automatic T tube coating machine.
According to Jiao Genxiang, the above-mentioned products have a common point in the manufacture of core production modules. The first is to realize machine substitution, that is, to replace many people with machines to complete many actions. Secondly, process control can be realized, that is, instead of manual process quality management, information integration is realized through intelligent equipment to achieve strict control of product quality.
In addition, Jiao Genxiang said that from the application-side enterprises' investment in automation equipment, the industry is also changing. Enterprises that have invested in fully automated production lines have concentrated on large enterprises with sales scales of hundreds of millions, such as Sunshine Lighting and Lidaxin. At present, with the rising labor costs and management costs, SMEs have begun to fully automate. In the production line, Jiao Genxiang believes that automation and intelligent equipment are important guarantees for the continued vigorous development of this industry in the future. The degree of automation and intelligence is an important indicator of the maturity of the industry.
Not only that, but Jiao Genxiang further pointed out that in the future, intelligent manufacturing through the Internet and intelligent manufacturing technology, making the equipment truly unmanned and fully automated and intelligent is the ultimate goal of future industry development, but for now, to achieve unmanned control There are still some bottlenecks. "With the continuous improvement of the lighting products themselves and the advancement of the process, some steps cannot be completely operated by the machine or the cost will be high, so there are certain variables."
Hangzhou Zhongwei product introduction:
ZWL-A1200 distributed LED lighting intelligent production line
1. High efficiency, monthly production capacity of production line >600,000 (22 hours per day); only 7-8 workers are required, and the stability and consistency of product quality are effectively ensured;
2, unique flexible line design, stop production is not stopped 3, compatible upgrade: intelligent production line at any process site to generate changes, can be redundantly upgraded.
4. Introduce intelligent image recognition technology instead of manual visual inspection or mechanical positioning.
ZWL-TA1200 LED lamp automatic aging detection integrated line
Features:
1. High production efficiency: the full load capacity is 1200 bulbs, and the detection efficiency can reach 1200/hour;
2, high-precision automatic test system: using the integrated sphere measurement method, automatic light color detection of the product, to ensure the accuracy of the product light color electrical parameter test, can test various parameters 3, unique sub-bin technology: according to the set points BIN requirements, automatic digital display sub-BIN classification.
ZWL-TH105F automatic placement machine
Features:
1. High patch efficiency: the best speed can reach Max.20K/H;
2, a wide range of patches: 0805 ~ 3014, 2835, 3020, 3528, 5050, 5730 and other flat LED, resistors, capacitors, IC
3, bulk material placement, optional vibration plate loading module, effectively saving raw material costs;
4, omnidirectional image positioning, automatic image recognition and positioning system, automatic mark point positioning, automatic identification of devices and posture correction, to achieve accurate placement of various forms;
5, automatic replacement nozzle design, nozzle can be automatically replaced, support a variety of placement devices;
6, the feeder Feida can be expanded, up to 20;
7, fully automatic connection, optional automatic connection module, automatic connection between brush solder paste table and reflow soldering 8, independent core algorithm software, the strongest path optimization, intelligent and efficient placement.
ZWL-T automatic T tube coating machine
Features:
1. Scope of application: 600-1500mmT tube lamp;
2. High productivity and efficiency: double-station lamp conveying mechanism, no need to stop refueling, multiplication of production capacity;
3. Capacity: 800 pieces / hour;
4, high degree of automation, using automatic feeding system, saving labor costs (1-2 people);
5. The rubber head is controlled separately, the glue output is controlled accurately, the glue is evenly distributed, the glue is clean, no wire drawing, no leakage;
6, product qualification rate: greater than 99.5%.
Guangzhou Yunge Tianhong Electronic Technology Co., Ltd , https://www.e-cigarettesfactory.com