Integrated Servo System Application

Kinetix 6000 Multi-axis Servo Drives

The latest Kinetix 6000 multi-axis servo drive combines advanced control with innovative design to save time and cost while improving system performance. The Kinetix 6000 is designed to make wiring, programming, operation and diagnostics easier and easier, reduce OEM installation time, and enhance application flexibility. Compact size, modular design, reduced space, 50% smaller than conventional drives. Wide voltage design meets global requirements.

Kinetix 6000 Key Benefits:

Compact size, space-saving, making the machine design more flexible, the same factory space, more output.
Advanced control provides higher accuracy with speed bandwidths greater than 400Hz. The current loop bandwidth is greater than 1300Hz. Greatly improved performance.
Simple module design greatly reduces the number of wiring, time and related costs.
The SERCOS interface seamlessly integrates multi-axis motion with the ControlLogix platform. RSLogix 5000 can perform sequential control and motion control at the same time.
With the SERCOS interface, a single fiber eliminates the traditional 18-seater electrical wiring.
A single power rail is the only mounting connection system. The module is easy to install, making the design and installation quick and easy. Power rails, instead of power wiring, logic control wiring, and other complex cables.
The optional power module provides a compact and efficient method to replace the extra components in the motion control system. The power module provides: circuit breaker, CE filter, safety breaker, 24V motor brake power supply, 24V DC input/output power supply, 220VAC logic control power supply, and all wiring. Just install an easy-to-use module instead of separate complex components and reduce more than 72 wiring points.
All connectors are removable and plugged into the top or front.
The Kinetix6000 can be combined with a variety of motors and feedback to provide the ideal combination of cost-effective products.
To eliminate system zero initialization, the Kinetix 6000 supports multi-turn absolute encoders that maintain system coordinates after power down.

Kinetix 6000 Features:

On the drive, three LED lights and a 7-segment display provide axis and fault status information.
The drive module has a small size, the 230V module is only 195mm high, and the 460V module is only 260mm high.
1, 2, 4, 6, and 8 axis power backplanes are optional.
Six inputs: 2-point high speed input, 1 point input, 2 point limit input, 1 point axis enable input.
Meets CE and UL safety standards.

1326AB 460V Torque Enhanced AC Servo Motor

Torque-enhanced motors are designed to reduce motor length and increase motor torque. AB designed high-performance three-phase, brushless, AC, and synchronous servo motors to meet high-performance, demanding motion systems. 460V

The AC motor of this kind can be matched with Kinetix 6000, Ultra3000, and 1394 drivers.

Motor features:

AB uses a permanent magnetic material with a special flux structure to enhance the servo response.
Three-phase sinusoidal stator magnetic field ensures smooth motion at low speeds.
Completely sealed TENV structure, IP65 shielded extruded aluminum profile housing for improved heat transfer Multiple feedback options o Rugged anti-brushless rotary encoder o Absolute multi-turn and single-turn encoder o Multi-turn encoder Zero speed 100% rated output torque in accordance with UL Insulation Requirements (Document Number #E57948)
It can be installed at any angle. Normally closed thermal sensor is installed on the winding and the overheat protection indicator (115VAC/24VDC 1A) is available.
Dynamic balance peak-to-peak range 0.0127mm.
Metric CEI/IEC 72-1 flange, shaft mounting,
1326AB 460V torque enhanced servo motor, continuous torque output range 2.3-53Nm, maximum speed 7250RPM.

SLC 500

Feature Description: Compact programmable controller suitable for a wide range of applications

As the most trusted brand in the industrial automation industry, Rockwell Automation's AB has earned a wide international reputation since its inception in 1903. The establishment of this reputation is very simple. It is always to provide users with high quality and reliable products. The SLC 500TM series programmable controller is one of the most appropriate examples. These compact controllers demonstrate our commitment to design and manufacture according to the highest standards in terms of stability, reliability, technological innovation and performance excellence. And, you can notice that the ever-increasing features and modules on the SLC platform will bring more benefits to your application.
Compact programmable controller suitable for a wide range of applications
Don't limit yourself to the small size of the SLC 500. From food processing to steel manufacturing, SLC500 can provide stable, reliable and cost-effective solutions for stand-alone or distributed control applications.
Powerful: more tasks to complete the task of flexible configuration: the need for more cost
The SLC 500 has several processors with different capacities and built-in communication interfaces. Provides up to 64K words (128K bytes) of data/program memory, and a well-designed control kernel guarantees that the same function program's memory occupancy is less than 50% of that of other competing products; the modularity of the SLC 500I The /O system provides over 60 I/O modules including switching, analog, and dedicated modules. High-density analog modules, such as 16AI and 8AO modules, allow users to perform more process monitoring in less space.
Stable and reliable: Whether for stand-alone applications or distributed control on a single platform, the SLC 500 can achieve high-speed discrete control and process control. The SLC500 is also suitable for quick action control of similar filling lines and packaging machines. For higher reliability requirements, the SLC500 also has a hardware redundancy system to choose from. In addition, full-featured diagnostics make it easy to troubleshoot during use.
Through the entire plant up to the information layer communication function built-in different communication interface SLC500 series processors, providing a variety of controller networking options for use to form different requirements of the industrial monitoring network. . The SLC 505 series with built-in Ethernet interface supports Ethernet communication. The built-in DH+ SLC 504 series supports DH+ network high-speed peer-to-peer communication. If you do not need Ethernet or DH+ network, users can also choose SLC 503 series with built-in DH-485 communication.
Wide range of fieldbus integrations for a wide range of applications:
The SLC500 provides fieldbus interfaces to various “smart” devices. These devices include various sensors, buttons, motor starters, on-site operator stations, and transmission equipment. This means:
Nodes are low cost and easy to integrate Low installation costs and fewer cabling Additional smart device diagnostic information and quick troubleshooting

1326AS 460V AC Servo Motor

1326AS series rare earth motor uses NdFeB permanent magnet rotor, low inertia, high acceleration, high torque output. This compact

Designed to withstand the harsh environment of AC brushless motors, can be matched with AB's 1394 motion control system. 1326AS servo motor features:

Economical and practical, compact design can work in harsh environments The high torque/inertia of the NdFeB rotor provides faster acceleration for light loads. Three-phase sinusoidal magnetic rotors ensure smooth operation at low speeds.
Completely Sealed (TENV) construction, IP65 enclosure rating Extruded aluminum enclosure for improved thermal conductivity Meets UL insulation class requirements (File E149700)
CEI/IEC 72-1: 1991 Metric Flange, Shaft Mounting Normally Closed Thermal Sensor on Winding, Overtemperature Protection Tip (Maximum Current 2.5A, Voltage 250VAC)
The robust 2-pole brushless resolver provides accurate position feedback, eliminates electronics, withstands severe shocks, high temperatures and vibration. Resolver feedback output 1024ppr (4096 pulses/rev) A/B phase coded output IP67 protection, quick mounting and dismounting (pins) for easy installation and maintenance Mounting at any angle The dynamic peak-to-peak range is 0.0127mm.
1326AS low inertia servo motor, continuous torque output from 0.7Nm to 49.3Nm, maximum speed 6500RPM.

1394 AC servo driver
The 1394 series offers several distinctly superior configurations that provide full motion control. 1394 can meet all your applications.

The important advantages of integrated design:
1394 provides an integrated Solution for multi-axis control, easy to install, integrate, and operate. ControlLogix, SERCOS, PLC, SLC platform, 1394 motion controller, or stand-alone 1394 servo drive can be used.

All 1394 systems have the following advantages:

Sliding clips are used in the 1394 design to eliminate up to 100 individual terminals between modules. The power and axis modules are independently selected for optimal use. Upgraded power supply design reduces components and improves system reliability.
Flexible module configuration, choose different system structure o Sercos interface, compatible with ControlLogix SERCOS motion control card o Drive embedded motion controller o Analog servo interface

Power Range: (1394)
System module power

Continuous power output

5 – 22 kW

Maximum output power

28 – 136 kW

Axis module power

Continuous current (average)

3 - 35 Amp

Peak current

6 - 50 Amp

1394 w/1326AB Motor Performance Range

Speed ​​(460VAC)

0 - 7250 RPM

Continuous torque

2.3 – 53 NM

Peak torque

8.1 - 126.8 NM

1394 w/1326AS (rare earth) motor performance range

speed

0 - 6500 RPM

Continuous torque

.7 - 49.3 NM

Peak torque

2.1 – 124 NM

Ultra3000 Digital Servo Driver

The Ultra3000 series offers a full range of servo drive systems, from simple stand-alone servos to multi-axis servo integrated control systems. High-performance all-digital driver, power input from 110VAC to 460VAC, to meet the global power supply voltage requirements, to adapt to a variety of machine control. In addition, the Ultra3000 combines SERCOS interface with the ControlLogix platform for integrated motion control. Ultra3000 full digital servo driver also has an index function, which can complete the opposite servo control

Ultra3000 series 230VAC voltage, the current range from 7.5A to 150A peak. 460V voltage level, current range 14A to 94A peak. All power ranges can be configured for indexing, SERCOS interfaces, and DeviceNet network interfaces.

Ultra3000 main advantages:
Ultra3000 provides a comprehensive solution to meet all customer needs.
The Ultra3000 integrates with AB's machine control system and can control all Ultra3000 drives with 0-10V voltage signals, pulse/direction signals, master-slave control signals, and SERCOS, DeviceNet interfaces.
The SERCOS interface seamlessly integrates the multi-axis integrated motion control (Kinetix) with the ControlLogix platform. A single RSLogix5000 programming software can achieve sequential control and motion control at the same time.
Optimized motor/drive combination for multiple applications. Ultra3000 drives AB's many motors, including Y, LD, N, H, F, W, 1326, MP, as well as linear motors, third-party motors.
The Ultra3000 supports high-resolution encoders to improve system performance.
The Ultra3000 supports absolute encoders and can also use an external power supply to maintain the position after power down to eliminate time-consuming home movements.
Ultraware software is a powerful debugging and diagnostic tool that increases productivity by quickly and easily optimizing system performance.
Ultra3000 is a proven product. Whether it is used independently, or the whole system is inspected, it has been proved that it is a world-class, highly reliable product and improves the efficiency of the equipment.
Ultra3000 can also reduce costs and parts. Using the built-in indexing power supply function of Ultra3000, the point-to-point positioning control can be completed without a motion controller or a PLC.

Ultra3000 driver features:

100-480VAC, three-phase, single-phase power input SERCOS, DeviceNet interface optional 7.5A to 150A peak current standard high-density D-type connector Built-in firmware, upgradeable 7-segment LED, display status, fault code eight optional universal input four Optional universal output, and a relay output serial RS232/RS485 communication in line with CE and UL safety standards

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Jiangsu Acrel Electrical Manufacturing Co., LTD. , https://www.acrel.com.pk